Archive for the ‘Just for Kicks’ Category

Metal Church

Thursday, March 11th, 2010

What are you doing this Sunday?  Planning on going to church?

How about Metal Church, with your favorite preacher, Jesse James?!?

VW Bug + Jet Engine = ???

Wednesday, March 10th, 2010

I got this forwarded to me in an email and immediately knew that we had to post this here on Joe Welder!

Ron Patrick’s Street-Legal Jet Powered Volkswagen Beetle

This is my street-legal jet car on full afterburner.

The car has two engines: the production gasoline engine in the front driving the front wheels and the jet engine in the back.

The idea is that you drive around legally on the gasoline engine and when you want to have some fun, you spin up the jet and get on the burner (you can start the jet while driving along on the gasoline engine).

The car was built because I wanted the wildest street-legal ride possible.

With this project, I was able to use some stuff I learned while getting my fancy engineering degree (I have a PhD in Mechanical Engineering from Stanford University) to design a street-legal jet car without the distraction of how other people have done it in the past – because no one has.

I don’t know how fast the car will go and probably never will. The car was built to thrill me, not kill me. That doesn’t stop me from the occasional blast on the highway though.

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Viking Pride

Monday, March 8th, 2010

What did you do this semester?  Clone fruit flies?  Learn about logarithms?

Gary Blazek spent it welding a 500 lb. sculpture of Thor, his school’s mascot.  Now, that’s a project you don’t often hear about!

College mascot recreated in metal

Monday, Dec 07, 2009
By Lynne Lynch
Herald staff writer

MOSES LAKE — His horned helmet reaches the height of the highest bookshelf in Shawn McDaniel’s welding classroom at Big Bend Community College.

doc4b1d80e9847a1745906081The helmet wearer is Thor, a metal statue of the college’s Viking mascot, created by student Gary Blazek. Thor weighs between 450 to 500 pounds and is made of a variety of parts.

Thor was quietly standing in the corner of the classroom last week, just a few days before fall quarter’s end.

His creator, Blazek, 55, was laid off from Genie Industries in February. At the company’s Moses Lake plant, he welded swing units and also worked on a new production line.

He started taking welding classes at the college to improve his pipe welding skills and to make himself more marketable to potential employers.

In October, he responded to instructor McDaniel’s request for students to make items benefiting a student scholarship fund.

Using donated scrap metal from his past employer and a plow disc, he started working on Thor.

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Welding for a Hair Cut

Thursday, March 4th, 2010

What would it take for you to cut off all your hair?  A million bucks?  A week’s paid vacation?

How about some welding supplies?

Hair trade: Student donates ponytail in return for contibutions of steel to welding program

BY TRIBUNE STAFF • NOVEMBER 5, 2009

Scott Stekly lost his ponytail Wednesday.

Stekly got a buzz cut from a classmate in the Construction Trades Building, courtesy of Joe Filipowicz, Salvage Manager of Steel Etc.

Scott Stekly, a welding student at MSU-Great Falls, gets a buzz cut by classmate Rachel Kaiser Wednesday in the welding shop. (TRIBUNE PHOTO/ RION SANDERS)

Scott Stekly, a welding student at MSU-Great Falls, gets a buzz cut by classmate Rachel Kaiser Wednesday in the welding shop. (TRIBUNE PHOTO/ RION SANDERS)

Filipowicz’ company agreed to contribute metal to the welding program as an added incentive for the hair loss.

Prior to entering the welding program to pursue a second career, Stekly had been a longtime local cosmetologist, where he met Joe Filipowicz and his father Jimmy, owner of Steel Etc.

When Stekly entered the fall semester, he made a challenge to the Filipowiczes. He would allow them to cut his hair in return for donations of steel materials to the MSU-Great Falls Welding Program. Steel Etc. accepted, and the hair cut was scheduled.

The donated steel will consist of pipe and plate that can be used for the college’s welding students to practice various welds and cuts. After being used by the program, the scrap materials will be returned to Steel Etc., which will recycle the metals, sending them to a steel mill for melting and reprocessing.

The 10 Welding Commandments

Wednesday, February 24th, 2010

Look what I found as I was browsing through the wonderful world of the Miller discussion boards!  If you haven’t read these already, you’re in for a treat, and if they’re not already up in your shop, well then… I don’t know what to tell you.

So, without further ado,

The 10 Welding Commandments

1. Thou shalt not weld on an unpurged tank, for the noise will be very loud when the tank explodes and thy friends will console thy widow in ways generally unacceptable to thee.

2. Thou shalt secure thy tanks, lest one fall on thy foot and transform thee into less than a graceful dancer when called upon by thy wife or other female friend.

3. Thou shalt clean thy work carefully, lest thy gaze upon thy work falling apart as it passeth out of thy sight.

4. Thou shalt place thy work in jigs, or other holding fixtures, for the eye is a poor instrument for the measurement of angles and great will be the wrath of thy leader as thou art doing thy task a second time.

5. Thou shalt not weld near batteries, compressed gasses, or flammable materials lest a spark from thy labors would cause thee to continue thy chosen profession in an open field or other such drafty place.

6. Thou shalt take great care of thy tools and equipment, lest thy friend who is in charge of such things smites thee about thy head and shoulders for being a wastrel and a knave.

7. Thou shalt not perform thy art without proper ventilation, for the smell of toxic gasses produced by the heating of primers, and plated or painted sufaces is worse than a bad cigar and will remain with thee until the end of thy days.

8. Thou shalt not weld without goggles, nor shalt thou allow others to gaze upon thy labors, lest thy employment, or the employment of others be changed to sitting on cold and rainy streets while selling pencils.

9. Thou shalt wear sturdy gloves, for burns upon thy hands are a source of great pain when thou art attempting to raise thy bowling average.

10. Thou shalt ground thy work, when thou weldeth with a machine of arcs, for thou art a poor conductor of electricity and the shock which thou shalt receive shall ruin thy plans for thy weekend.

DIY Anonymous

Monday, February 15th, 2010

But by and large, the spirit of DIY is actually dwindling amongst Americans nowadays. We don’t often build, we don’t do repairs, and I think, really, we just don’t want to work at it much anymore.

Do you still tinker?

If you build it, you’re unusual; survey finds more in U.S. avoid hands-on projects or repairs

By Rick Barrett
December 17, 2009
Milwaukee Journal Sentinel

MILWAUKEE — The United States has become a nation of “non-tinkerers,” a new survey shows, and it has harmed the way we live and work.

In a poll of 1,000 U.S. adults, nearly six in 10 said they had never made or built a toy.

Twenty-seven percent had not made or built even one item from a list of eight common projects, including furniture and a flower box.

Sixty percent avoided doing major household repairs themselves, noted the survey from The Foundation of the Fabricators and Manufacturers Association, based in Rockford, Ill.

It’s worrisome because the “hands off” policy around the house has kept people from learning valuable skills — including ones associated with productive careers, according to the association, which has more than 2,300 members in the metal fabrication industry.

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The Grand National Roadster Show

Friday, January 29th, 2010

Today is the start of the Grand National Roadster Show in Pomona, California.  This weekend, Jim Watson, aka Joe Welder, will be joining more than 40,000 other hot rod aficionados for a weekend of cars, cars, and more cars!

But Jim has a bit more on his mind — he just learned that one Glen Dennee has bought his Uncle Ben’s old racing car and is working on restoring it!
He’ll get a chance to meet up with Glen during the show and and discuss how best to go about restoring Farmer Ben’s V8 60  Midget!

The Grand National Roadster Show
January 29 – 31, 2010

GNRS Supports Haiti Relief

Come to the 2010 Kragen O’Reilly Grand National Roadster Show this weekend and support the Clinton Bush Haiti Fund! We are donating proceeds from the sales of GNRS programs to this fund, and as this year’s theme is “Mardi Gras,” we’ll be having a good time handing out Mardi Gras beads to showgoers in exchange for small donations. Make a difference – come on out and join 40,000 other hot rodders for Haiti!

MORE INFORMATION ->

My First Mini Bike

Monday, January 11th, 2010

My first motorcycle was a Mini Bike – a Taco 44 kit that my neighbor and his dad decided was too much of a hassle to build. I traded my electric guitar for it.

My dad and I worked together to collect all the parts needed to build it.

Centrifigal chain drive clutches were popular then but a bit unreliable and noisy, so we engineered a belt drive system with a double pulley jackshaft, and chain drive to the rear sproket.

It was connected to a variable speed clutch, which was installed on a polished and chromed out, performance tuned Briggs & Stratton 5HP engine complete with a Tecumseh down draft carburator and straight pipe exhaust!

We turned the flywheel all the way down to the magnets, milled the head and made our own copper head gasket, as the OEM one was a thick layered sandwich design.

My dad organized a trip to Tijuana Mexico to have our 1969 Dodge Dart reupolstered. I invited two of my grade school buddies, Steve Maxwell and Eddie Fagg from Vista de Valle Elementry School in Claremont CA. Each of us brought our mini bike seats to have them reskined with custom material, button-tucked and finished off with some nice edge piping. The last thing we did before painting the frame gloss black was to redesigned the friction rear brake and custom foot pegs, which we had heliarc welded at Foothill Welding in Claremont, California.

When we picked up the parts from the shop, I was intrigued by the heliarc welds the guy had laid down, so I asked him a couple of questions, and he showed me how to make a few myself!

My friends thought it was all so cool – the bike – the welding. Before long, they had started calling me “Joe Welder”, and I guess it stuck !

I had a lot of fun on that old bike – it was the first time I really learned about engine modifications.

One night my Dad came home and saw me doing a trophy run down the alley behind the workshop. He said there was a long white flame streaming from the exhaust and it smelled like it was burning up.

When I explained how I had added some nitro to the high-octane AvGas, he knew I was ready to move up to a real motorcyle.

Frozen (or, Welded) in Time

Monday, January 4th, 2010

The critters in my garden aren’t made of metal, don’t stand perfectly still, and they certainly don’t have a four-foot wing spans.

Jerry Brooks’ critters do.

In his garden, flowers don’t grow; they rust.  Birds don’t cheep — if anything, they squeak as the wind brushes past.  His garden is frozen in time, and all because of a welding torch.

A Metal Menagerie

Blossoms, birds and bugs for the ages

by Pamela Kleibrink Thompson

On a bluff overlooking a tree-studded golf course in Wilder, Idaho, is a rough corrugated work shed where scrap iron and outdated tools are reshaped, welded and transformed into timeless works of art. The artist whose imagination resuscitates the rusty, beautifies the broken and distinguishes the discarded is sculptor Jerry Brooks.

Further3-2In Brooks’ world, a sunflower blooms eternally with metal petals and leaves welded on wiry stems. A quartet of birds reveals personalities reminiscent of animated cartoons and looks ready to take flight or do the chicken dance. A shovel blade forms the body of a rara avis. Teeth from two rakes become outstretched wings. A giant dragonfly with wings of burnished copper-colored metal soars into the sky.

dragonflyDragonflies are not an uncommon sight at Boise’s Parkcenter Pond, but Brooks’ 40-pound metal behemoth that welcomes patrons to the restaurant Barbacoa always draws attention.

“When I see a piece of rusted metal or parts of machinery that have been bent and worn by time and the elements, I sometimes see a picture in my mind of what they could become—how they could become pieces of art,” Brooks says.

CONTINUE READING ONLINE ->

View from inside the Welding Helmet

Thursday, December 31st, 2009

I’ve never been one to play video games, but then watching this YouTube video it occurred to me that welding with your helmet on is kind of like a video game.  Crazy….

helmets

Oh, and in case you forgot, we’ve got some awesome welding helmets over at Arc-Zone.com….  including the totally radical Hoodlum Hoods– no reason why you can’t have fun at work!