Archive for July, 2008

Arc-Zone.com Behind The Scenes

Thursday, July 31st, 2008

Doing business online we always wonder about the people on the other side of the computer screen, and we figured you were wondering too. So we put together this video to let you know what Arc-Zone.com is all about.

Let us know what you think! We had a lot of fun putting this together. More to come, so stay tuned!

TIG Torch Materials– What’s the Difference?

Monday, July 21st, 2008

Air Cooled TIG Torches at Arc-Zone.comA lot of folks wonder what the difference between inexpensive import TIG Torches you see being sold at a lot of online welding suppliers, and the quality name brand– and yes, more expensive TIG torches such as the ones carried by distributors like Arc-Zone.com.

One of the biggest differences between brand-name and no-name torches is the materials used in manufacturing…

Copper
There is tellurium copper, which is very basic plumbing type copper and then there is leaded nickel copper which is a high conductive, high tensile strength copper alloy. This is important for two reasons, one it’s a better conductor, and two it is more durable, the TIG torch body threads last longer, collets don’t buckle and twist etc.

Silicone Rubber
Weldcraft changed the rules when they introduced the Silicone rubber molded TIG torch. Prior to that all torches were molded in a hard plastic material. Difficult to hold, impossible to bend and very susceptible to arcing out. You would think that silicone rubbers are all the same, but again there is a big difference in the material quality, and how much heat it takes before it begins to breakdown, and how well it is bonded to the copper TIG torch body. Materials and preparation are key here and come back to the basics of production standards
(more…)

Sizzle, Crackle, Pop: Welding Aluminum

Wednesday, July 16th, 2008

Mark in Vermont asks:

I am running a Miller syncrowave 250 DX. Frequently welding cast aluminum, it pops and sizzles. I have always been looking for better cleaning techniques or a different tungsten to help get a stronger and prettier weld. There is always alot of black around the weld, and most times holes just “appear” in the weld. Any suggestions or tips to help?

That’s an interesting question — You can try a couple of things and see if it helps.

Gas Lens Collet Body1. Use a gas lens collet body - this will improve the shield gas coverage, and allow you to run higher amperage while lowering the electrode and front-end parts operating temperature.

(more…)

Joe Welder and the One Armed Bandit

Monday, July 14th, 2008

I spent the last weekend in Vegas and I’m not a gambler. I know that sounds weird as any entrepreneur is by nature a risk taker, but sitting at a slot machine pulling a silver handle (or these days, pressing a button) is not for me.

But Vegas is great! If you have not been there lately you should check it out. In addition to the gambling, they have shows, shopping and even some nearby recreation areas like Lake Mead, Las Vegas Motor Speedway… and Las Vegas is alive with construction projects. I was impressed by the scope of some of these projects, and best of all there is a lot of metal.

When we got in our room we were not happy with our view. We wanted to overlook the pool, so we asked for a different room. And when we got to our new digs, the bonus was that we could see the construction on the property next door. It was awesome, the project is the New City Center on the strip.

You could see all the action from the crane operators to the banks of welding machines, to the actual welders working from Sky Lift’s while they Stick welded the structural steel frame and architectural details. Of course there was a lot more welding going on inside the building as the entire core of the building requires a huge amount of welding and fabricating, from high-pressure pipe, HVAC, and on and on. I was thinking for young people this would be a great opportunity to travel, learn a valuable skill and make great money as a construction welder. It sure looked like fun to me!

EDITOR’S NOTE/ QUESTION: Is Joe Welder the only person who would be thrilled to have a room overlooking a massive construction project??

Show Me The Motorcycle!

Wednesday, July 9th, 2008

I love motorcycles and if you do too, check out this event:
The Biggest & Best Custom & High Performance Street & Sportbike Event in America!

Performance Machine presents the 17th Annual
2008 LA Calendar Motorcycle Show Weekend
& Calendar Girl Music Festival
July 12-13th 2008, Queen Mary Event Park, Long Beach
America’s Premier Custom & Performance Motorcycle Show
(more…)

Spray Arc Transfer MIG

Monday, July 7th, 2008

David from Peoria (Arizona!) wrote in and asked:

….about “spray arc transfer MIG.” I tried it with my Miller 8VS and Syncrowave 200 (on CC mode). It sounded like TIG, but I ruined a tip & nozzle. Is this type recommended “at home,” or do you need a bigger multi-processor power source, and what are the advantages?

I quickly replied:
(more…)